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AXUM590-GU,

AXUM590-GU

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　PLC控制系统的设备与调试，触及到各项作业，而且只能按序进行，一环紧扣一环，稍有不小心都将导致调试失利，不但延误工期，甚至会损坏设备。本文介绍了在现场实践中总结出的PLC控制系统的设备与调试技能经验，并对现场经常出现的设备、调试相关问题，提出评论定见和解决计划。

　　一、体系的设备与调试

　　合理安排体系设备与调试程序，是确保高效优质地完成设备与调试任务的要害。

　　1、前期技能准备

　　体系设备调试前的技能准备作业越充沛，设备与调试就会越顺畅。前期技能准备作业包含下列内容：

　　(1)熟悉PC随机技能材料、原文材料，深化了解其功用、功用及各种操作要求，制定操作规程。

　　(2)深化了解规划材料、对体系工艺流程，特别是工艺对各生产设备的操控要求要有全面的了解，在此基础上，按子体系制造工艺流。程联锁图、体系功用图、体系工作逻辑框图、这将有助于对体系工作逻辑的深刻了解，是前期技能准备的重要环节。

　　(3)熟悉各工艺设备的功用、规划与设备状况，特别是各设备的操控与动力接线图，并与什物相对照，以及时发现过错并纠正。

　　(4)在全面了解规划计划与PC技能材料的基础上，列出PC输入输出点号表(包含内部线圈一览表，I/O所在位置，对应设备及各I/O点功用)。

　　(5)研读规划提供的程序，对逻辑杂乱的部分输入、输出点制造时序图，一些规划中的逻辑过错，在制造时序图时即可发现。

　　(6)分子体系编制调试计划，然后在团体评论的基础上综合成为全体系调试计划。

　　2、PLC商检

　　商检应有甲乙两头共同进行，应承认设备及备品、备件、技能材料、附件等的类型、数量、规范，其功用是否无缺待实验室及现场调试时验证。商检成果，两头应签署交换清单。

　　3、实验室调试

　　(1)PLC的实验室设备与注册制造金属支架，将各作业站的输入、输出模块固定其上，按设备提要以同轴电缆将各站与主机、编程器、打印机等相衔接，查看接线正确，供电电源等级与PLC电压选择相契合后，按开机程序送电，装入体系配置带，承认体系配置，装入编程器装载带、编程带等，按操作规程将体系注册，此刻即可进行各项操作实验。

　　(2)键入作业程序

　　(3)模仿I/O输入、输出，查看修正程序本进程的意图在于验证输入的作业程序的正确性，该程序的逻辑所表达的工艺设备的联锁联系是否与规划的工艺操控要求相符，程序是否疏通。若不相符或不能工作完成全进程，阐明程序有误，应进行修正。在这一进程中，对程序的了解将逐渐加深，为现场调试作好了准备，同时也可以发现程序不合理和不完善的部分，以便进一步优化。

　　调试办法有两种：

　　①模仿办法：按规划做一块调试板，以钮子开关模仿输入节点，以小型继电器模仿生产工艺设备的继电器与接触器，其辅佐接点模仿设备工作时的回来信号节点。其长处是具有模仿的真实性，可以反映出开关速度差异很大的现场机械触点和PLC内的电子触点相互衔接时，是否会发作逻辑误动作。其缺陷是需求添加调试费用和部分调试作业量。

　　②强置办法：使用PLC强置功用，对程序中触及现场的机械触点(开关)，以强置的办法使其“通”、“断”，迫使程序工作。其长处是调试作业量小，简便，不需另外添加费用。缺陷是逻辑验证不全面，人工强置模仿现场节点“通”、“断”，会构成程序工作不能连续，只能分段进行。

　　依据我们现场调试的经验，对部分重要的现场节点采纳模仿办法，其他的选用强置办法，取二者之长互补。逻辑验证阶段要着重逐日填写调试作业日志，内容包含调试人员、时刻、调试内容、修正记载、毛病及处理、交代验收签字，以树立调试作业责任制，留下调试的第一手材料。关于规划程序的修正部分，应在规划图上注明，及时征求规划者的定见，力求准确表现规划要求。
 

1497B-A13-M14-0-N 2000VA 220x440-120V 60Hz CPT

1732D-IB161212W ArmorBlock and Armor WeldBlock Block

1794-IP4 Flex 4 Point Distributed I/O Comb Module

193-ESM-I-30A-P E300/E200 30 Amp Sensing Module

194E-NX48 125 A Special IEC Load Switch

2090-CFBM7DD-CEAF05 Kinetix 5m Flexible Cable

2090-DANBT-18S05 TL-Series 5 m Length Brake Cable

2099-K7KCB-1 KINETIX 7000 CNTRL BRD ASSY/READOUT SPAR

BC647MQPU01 Machine Edition View for Quick Panel 1 user Upgrade from QuickDesigner with Proficy GlobalCare Complete with USB Hardware key

GC647IFSTRN00150 GCC iFIX Std HMI 150 I/O Run

IC200CPU001LT CPU 12K USER PROG 1.80MSEC/K BOOLEAN ONE RS232 AND ONE RS485 SERIAL PO RTS (LT)

IC646MXN001 Max-ON RX3i Hot Standby Redundancy Software

IC647IFSTRN00300M iFIX Standard HMI 300 I/O Runtime (M4 Part)

IC670GBI102 120Vac/125Vdc Powered Genius Bus Interface Unit

IC697LBR701 90-70 Documentation Library (paper manuals covering most options)

IC800SKCS030 S2K to PC controller serial communications cable. 3 meters

ControlLogix/1756 System 1756-M02AS 1756 2 AXIS ANALOG/SSI SERVO MODULE

Industrial Computers 6182H-12BRH15D VVCE 1250, KEY/TOUCH, STD MEM, CNET, DC

Process Control 1757-PFBEXP003 PROFIBUS INTERFACE MODULE EXPANSION

Operator Interface 2711P-RN1 SRIO NETWORK COMM MODULE. FOR PVPLUS 400/600

Support 9355-WABSNR SUPT REINSTATEMENT CONTRACT FOR 9355WABSNEN

Support 9354-SS505S 9354-SS505 SOFTWARE SUPPORT CONTRACT RENEWAL

ControlNet Products 1734-IM2 230 VAC 2 CHANNEL INPUT MODULE

RSI Software Products 9301-2SE2400U2 UPGRADE: IN-SUPT: RSVIEW WORKS 300 TO 32K

RSI Software Products 9357-DNETL3 RSNETWORX FOR DEVICENET

Motion Control MPL-A330P-SK22AA MOTOR,SERVO,4.18 NM,5000RPM,SINGL,230V,5.0KG

Motion Control 2090-UXNFBMP-S01 CABLE,ULGRF50ON-FLEX,MOTOR FEEDBACK,MP,1M

CBL-138-3 Cable. SIMATIC T.I.545,555 Port 1 (RS-232)

IC600WD010 I/O Cable, 10 feet (3m)

IC800SKCI010 Interface Cable, S2K Aux. I/O Connector to 44A726268-001 Terminal Block, 1 Meter

OC647IFESGSR00900C iFIX Optn: ESig & ERec 900 I/O Server (M1Component Part)

20AD065A0NYNANC0 PowerFlex 70 AC Drive 65 A at 50 Hp 20A

20DC730A0ENNBNANE PowerFlex 700S AC Drive 730 A 400 kW 20D

20P21AD035RA0NNN PowerFlex 35 A DC Drive

2711-NC14 PanelView 10 m Operate Comms Print Cable

280-PWRM22F-M3 ArmorStart Three-Phase Power Media

FX-485PC-IF RS232/RS485

1492-MC5X5 IEC 5 x 5 mm Marker Card

1494U-D30 1494U 30A Switch and Mechanism

软启动器 3RW44536BC35

SIMATIC STEP 7 V14 6ES7822-1AA04-0YE5 Upgrade SIMATIC STEP 7 专业版 V11..V13 -> V14 orV11..V13/2010 Combo -> V14/2010 Combo 浮动授权

1585D-M4UBDF-15 Micro D-Code, QD Style Ethernet Media

1756-IF6CIS ControlLogix 6 Point A/I Module

1794-VHSC Flex 2 Point High Speed Counter Module

194E-E16-TN Neutral Terminal

2090-CFBM4DF-CDAF15 MP-Series 15m Feedback Cable

2090-KPBE7-12AA MP-Series Power and Brake Connector Kit

BC641VPN999 VersaPro Nano/Micro Edition Unlimited Seat Site License - Windows Prog ramming Software for VersaMax Nano/Micro PLCs

GC646TRT075 Proficy GlobalCare Complete for Server 75 I/O Runtime System

HMI-BEZ-205 Stainless Steel Bezel: 12.1 inch (QPL2xxxx-C2P)/ NEMA 4X

IC641CTL931 Control 90-30 Programmer with Paper Documentation Library

IC647IEC005 IEC 61850 Client - 5000 points

IC660EBA020RR Ph B Analog 24/48Vdc 4 In/2 Out Electronic Assembly

IC695FTB1S132 Fiber terminal Block kit includes the IC695FTB001 base plus two IC694TBS032 high density extended shroud spring style terminal blocks

IC756WRE024J-28 Runtime License for Windows 1-24 Users, Per User, Japanese v2.8

FlexLogix System 1794-ADNK CONFORMALLY COATED, DEVICENET ADAPTER

PLC-5/1771 System D1771-6.5.85 PLASTICS MOLDING MODULE INJECT MODE MANUAL

Process Control 1757-PLXRT10 PROCESSLOGIX 10 USER REMOTE OPERATOR INTERFACE

Operator Interface 2711P-T7C4B2 PV PLUS 700, TOUCH, ENET, AC PS, EXT MEM

Support 9307-RSE32R SUPT REINSTATEMENT CONTRACT FOR 9307RSE32

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Support F1785-L20CSERE FIRMWARE UPGRADE FOR 1785-L20C PLC5 PROCESSOR MODU

RSI Software Products 9301-2SE2300 RSVIEW32 WORKS 1500

RSI Software Products 9701-VWSB100JPU1 RSV SE STATION 25 - 100 DISPLAY UPGRADE (JAPANESE)

RSI Software Products 9399-INTDOSUG INTERCHANGE FOR DOS USERS GUIDE

Motion Control 2098-IPD-005-DN DRIVE, 2.5A/7.5A, ULTRA5000, DEVICENET

BC646MBPS99 ME Professional Dev. Suite Site License

IC300DIQ722 14 AC Inputs / 10 Outputs, 120 - 160 VAC Sink or source, Relay Out, 3 amps. isolated, 2 per common

IC752MNL003 Mature. Datapanel 1000 Series Operator's Manual

MTR-3S63-G-R-B-E-S MTR series servo motor with resolver and brake and shaft seal

ZA06B-6114-K213#E AHVis and AHVi Motor Brake Connector Kit (90 Deg)

20BP730N0NNNNNC0 PowerFlex 700 AC Drive 730 A 400 kW. 20B

20G1ABC540JN0NNNNN PowerFlex 755 AC Packaged Drive

25A-B2P5N104 PowerFlex 523 0.4kW (0.5Hp) AC Drive

2711P-T15C21D8S PanelView Plus 7 Standard 1500

OPC-F1-RS(RS485通信)

1492-JG3TW IEC 1-Ckt Feed-Thru Grd Blk 3 Conn Pts

1492-WG4 IEC Term Blck 8x47.6x41mm Screw

软启动器 3RW44223BC46

性能信号模块 6ES7 531-7NF10-0AB0 AI 8：模拟量输入模块，高速，AI 8x U/I HS, 35mm 模块，不含前连接器

156-B50CA1 50 A Contactor

1746-NIO4I SLC 4 point Analog Current Comb Module

1787-USADPTR U.S. P/S ADAPTER FOR 1770-KFD

193-T1DC90P 72-90 A IEC Bimetallic Overload Relay

20-MAINSTND PowerFlex Maintenance Stand

2090-CSBM1DF-14AF11 Kinetix Cable Single DSL 2090-Series

20AC022C0NYNANC0 PowerFlex 70 AC Drive 22 A at 11 kW 20A

GA647WFL005 Proficy GlobalAssist Complete for Proficy Workflow - 5 User License

GPA-602-F4 LVDT Expansion Unit (Full Bridge for Solartron), includes G-0602 conne cting cable.

IC600CP612RR 13 inch Series Six Plus CPU 24Vdc Power Supply (8 Slots)

IC647HSTCSEO2000KM eSignature Option for Historian - Enterprise Corporate Server 2,000,000 Points (M4 Key)

IC647WFL025 Proficy Workflow - 25 User License

IC694ALG220CA Conformal Coated Analog Input Voltage module, 4 channels.

IC756RDV010E-99 DV Draw Development on IRIX Op Sys, English, Version 9.9

MicroLogix 1200 System 1762-IA8 8 POINT 120 VAC INPUT MODULE

PLC-5/1771 System 1771-LIA2 ADVANCED LOOP CONTROLLER INTERFACE

Distributed I/O 1794-OA8I 85-132V AC OUTPUT MODULE (ISOLATED), 8 POINT

Communications 9355-WABSNENE RSLINX SINGLE NODE

Operator Interface D6195-6.5.5 CONTROLVIEW BUILDER GETTING STARTED MANUAL

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Support F1771-ACNR15SERB FIRMWARE UPGRADE FOR 1771-ACNR15 PROCESSOR

RSI Software Products 9324-RL03U7ENR RSLOGIX 500 STD TO PRO UPGRADE, EXP SUP >90

RSI Software Products 9301-2SE350DEU5R RSVIEW32 RUNTIME 5K-100K UPGRADE OUT-SUPT (DE)

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612A-FT-SO-N4 Numeric Keypad Entry, 4 Digit LED DISP., Full Travel Keys. Sourcing Output, NEMA 4

IC200MDD843 MIXED 24VDC POS LOG INPUT GRP 10PT / OUTPUT RELAY 2.0A PER PT GRP 6PT

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MTR-1220-N-D-E-0 MTR series NEMA 23 stepping motor with series winding connection

Z44A718031-G12 Alpha i-series servo bus bar kit for 150 mm wide module

20BD077A3ANNACA0 PowerFlex 700 AC Drive 77 A 60 Hp 20B

20G11NC022JA0NNNNN PowerFlex 755 AC Packaged Drive

22F-B033N104 PowerFlex 4M- 7.5 kW (10 HP) AC Drive

990NAD23011 Quantum RUGGEDIZED MBUS+ TAP TERM

29340-127-07-R M12 X 1.75 HEX NUT

Y92A-48B 硬塑料面板罩

1492-SPM2D630 MCB Supplementary Protector 63 A

软启动器 3RW40242TB04

电机启动器 3VU16402CG00

150-F361NCDB SMC Flex Smart Motor Controller

1732E-OF4M12R ARMORBLOCK 4 POINT ANALOG OUTPUT

1771-WHFB 1771 Field Wiring Arm

193-EEQD E1 Plus 11-55 A IEC Overload Relay

20-750-BUS2-F8 PF755 FR8,IP00,AC IN,INPUT TERMINATION

2090-CPWM7DF-10AA15 MP-Series 15m Servo Power Cable

2097-V33PR1 Kinetix 300 Servo Drive

ET-GT-5ES-2SC 4 RJ45 Ports, 1 Multimode Fiber Port Ethernet Switch

GFK-1997 Control Station CE II QuickStart

IC220MDL230 INPUT, 230VAC, 1 PT (REQUIRES 1 IC220TBK083)

IC647CTRAN3 Trane Tracer XT Central Cooling Plant Plus - For ordering by Trane Only

IC647PSF500 Proficy Process Systems 5000 I/O with iFIX

IC693MDL240RR 120 Vac Input (16 Points)

IC756CDV000K-99 DV Development - Compaq True64 Op Sys, Korean, Version 9.9

MSI-MGMT-UNL Unltd Site Clients - Production Mgmt

PLC-5/1771 System 1785-L46C15 PROTECTED CONTROLNET PLC-5/40 CONTROLLER, 48K WORD

Distributed I/O 1738-APB PROFIBUS ADAPTER

Communications 1784-DPC1 1784-KTCX KT EMULATION DUALPORT TOOLKIT

Operator Interface 2711-NR6T 19" RACK MOUNT KIT FOR 1000/1000E TOUCHSCREEN

Support 9304-WVPD300R SUPT REINSTATEMENT CONTRACT FOR 9304WVPD300

Support 9324-RLD25U6PTE RSLOGIX 5000 LITE PORTUGUESE TO FULL UPGRADE

DeviceNet Products 2711-T5A10L1 PV550 MONO TOUCH, DNET & RS232 PRINT

RSI Software Products 9301-2SE335ZHU1R RSVIEW32 RUNTIME 150-5K UPGRADE OUT-SUPT (ZH)

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Motion Control MPG-B025-091M22 MOTOR,SERVO,GEAR RATIO 91,100NM,65RPM,MULTI,460V

Silver Series 2711-T14C15 PV1400 COLOR TOUCH, CNET & RS232 PRINT

HE693STP113 One axis stepper positioning module for Series 90-30 with incremental encoder feedback, optical isolation, independent acceleration/deceleration and indexed moves.

IC670MDL331 120VAC 2A Output 8 Pt. Isolated

QPJ2D100S2P QUICKPANEL JR. COLOR 5" STN

ST-7518 STXi Potential Distribution module module for 24VDC, 10 A, with module ID type with status LEDs

20BC2P1A0AYYANC0 PowerFlex 700 AC Drive 20B

20F1ANC367AN0NNNNN PowerFlex 753 AC Packaged Drive

22B-B2P3H204 PowerFlex 40 0.4 kW (0.5 Hp) AC Drive

140DAO85300 Quantum 开关量AC输出,32点,24-240VAC,4组隔离

284D-FVD7P6B-25-RRN-3-DB1-SB-EMI DeviceNet Variable Frequency Drive

E3F3-R61 2m反射式，暗通，NPN晶体管输出100mA电源：10-30VDC直径18mm,需另配反射板

1492-SPM1B070 MCB Supplementary Protector 7 A

6ED1055-1MA00-0BA0 LOGO!AM2

6ES73325HF004AB2

1497D-A11-M11-0-2 1EN PURPOSE TRANSFORMER

1606-XLSBATASSY2 1606 Power Supply

1769-L19ER-BB1B CompactLogix L19 1MB Memory Controller

190E-AND2-CB16X 1.0-1.6 A Economy Starter W/Ckt-Bkr

194R-J30-1753S-PYS1 194R Disconnect Switch

2090-CPBM7DF-14AF04 MP-Series 4 m Length Pwr and Brake Cable

2090-XXNPT-16S03 Kinetix Drives 03m Standard Cable

CBL-3T-MB-10 Power/brake cable for MTR-3T50 or MTR-3T60 series servo motors. 10 feet

GF-0903R Connecting FlashCable to Fischerscope, Mahr, Metronics, OGP, RAM, Sens otec, Weightronix.

IC200UAL004 23 point PLC, (13) 12VDC In, (10) Relay Out, (2) Analog In and (1) Ana log Out, 12VDC Power Supply, Battery (IC200ACC403) is required for lon g term data rentntion and Real Time Clock. Battery not included.

IC646TDV000 Unlimited I/O Point Development System

IC647NWV000 CIMPLICITY HMI WebView

IC693ALG222 Analog Input, Voltage 16 Single/8 Differential Channels

IC752CMO201 Modicon 984 9 pin cable for DataPanel 150/160/240

IC800VMM10LBKSE25 1 kW VersaMotion servo motor with 24 VDC holding brake (3.18 Nm)

SLC/1746 System 1746-BTM BARREL TEMPERATURE MODULE FOR PROGRAMMABLE CTRLR

Industrial Computers 6189V-FD144 FLOPPY DISK DRIVE

Application-specific products 1403-MM01B MASTER MODULE FOR POWERMONITOR

Operator Interface 2711-K6C20 PV600 COLOR KEY, ENET & RS232 PRINT

Support 9301-2SE2500ITR SUPT REINSTATEMENT CONTRACT FOR 93012SE2500IT

Support 9380-RSB2500S SUPT RENEWAL CONTRACT FOR 9380RSB2500

DeviceNet Products 1734-OE2C 24V DC 2 CHANNEL ANALOG CURRENT OUTPUT MODULE

RSI Software Products 9301-2SE3103PTE RSVIEW32 RUNTIME 150 WITH RSLINX (PORTUGUESE)

RSI Software Products 9358-BPC30U1R UPGRADE: OUT-SUPT: RSBIZWARE PC PHASES 03 TO 30

Motion Control MPL-B430P-MJ22AA MOTOR,SERVO,6.55 NM,5000RPM,MULTI,460V,6.4KG

Motion Control 2090-SCEP10-0 SERCOS FBR CABL,CONN,ENCLOSURE ONLY PLASTIC,10.0M

GFK-1004 TCP/IP Ethernet Communications for the Series 90-70 User's Manual

IC646MDC075 Logic Developer - PC & View 75 Tag Runtime & Development System

MSF Obsolete - CONFIGURATION SOFTWARE WITH CABLE

QDA-EDT-001 QuickDesigner Advance (includes download cable)

20BC022A3AYNADC0 PowerFlex 700 AC Drive 22 A at 11 kW 20B

20F11GC2P1JA0NNNNN PowerFlex 753 AC Packaged Drive

21G11PC1K0JN0NNNNN-HD-L1-P3-P20 PowerFlex Air Cooled 755 Packaged Drive

2711P-RDK12CK PanelView Plus Display Module

280D-F23B-25D-RR-3 ArmorStart Direct Online Starter

C200HE-CPU11-E CPU单元 内存3.2K最大I/O点数:640点

1492-PBC4 Power Distribution Block Accessory

微存储卡 6ES7953-8LP11-0AA0 MMC 微存储卡 8M 用于 S7-300/C7/ET200S IM151 CPU,3.3V NFLASH

变送器 3RS18002HW00

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188-K2D040 Miniature Circuit Breaker 4 A

194L-E12-2255 12A 194L Load Switch

2090-CNSSPRS-AA25 Kinetix 6000M network cable

2090-XXLF-375B Kinetix 6000 Line Filter

BC647OEM0100B OEM Edge Program - iFIX

GC647IPWRSTDV00300M iPower Option - Std 300 I/O Dev Globalcare Complete part

IC200DTX450 Operator Interface with up to 200 stored messages. 2 x 16 character L CD backlight display and 6 function keys.

IC646NEF000 FLOPRO/FloNet Communications

IC647IGS075 IGS:Industrial Gateway Server 75 point limit on Basic drivers

IC670MDL641 48VDC Pos./Neg. Logic Input, 16 Point, Grouped

IC697MDL254 48 Vac Input (32 Points)

IC800SLCFLYV030 Flying lead cable to connect any 1 kW to 5 kW SL series amplifier I/O to a 3rd party controller. 3 meters

ControlLogix/1756 System 1756-CNBR CONTROLNET REDUNDANT BRIDGE MODULE

Industrial Computers 6182H-12KRH4D VVCE 1250, KEYPAD, STD MEM, ENET, DC

Process Control 1757-PFBUL020 PROFIBUS INTERFACE MODULE USAGE LICENSE

Operator Interface 2711P-RUL01 PANELVIEW PLUS FIRMWARE UPGRADE LICENSE

Support 9357-DNETL3R SUPT REINSTATEMENT CONTRACT FOR 9357DNETL3

Support 9361-TOOLSS SUPT RENEWAL CONTRACT FOR 9361TOOLS

ControlNet Products 1734-IE2V 24V DC 2 CHANNEL ANALOG VOLTAGE INPUT MODULE

RSI Software Products 9301-2SE2403 RSVIEW32 WORKS 32K WITH RSLINX

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