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PX245-02AA,

PX245-02AA

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为了进一步提升数控机床的加工精度和一致性，华中数控计划与机床企业充分合作，实施“机床品质提升工程”计划，将华中8型智能数控系统热误差补偿技术应用于数控机床，致力于提高机床加工效率、加工精度和加工一致性，提升机床品质和市场竞争力。
随着科学技术、机械制造加工业的迅速发展，对数控机床的加工精度提出越来越高的要求。提高数控机床加工精度有两种基本方法：误差防止法和误差补偿法。误差防止法是指通过提高机床制造和装配精度及设计精度、机床零部件的制造精度和安装精度、优化机床结构、辅助部件等方法来实现。此方法的特点是成本增加大，实施起来有局限性。误差补偿法是指使用软件技术，通过分析、统计、归纳及掌握原始误差的特点和规律，建立误差数学模型，进行人为误差补偿，从而减少加工误差。此方法的特点是：经济有效，实现相对简单。
已故的国际著名机械制造专家、美国密西根大学教授吴贤铭曾说过：“误差补偿技术的巧妙之处在于加工出的零件精度可比加工母机的精度还高。”由此可见，误差补偿技术的巨大作用。
目前，误差补偿技术以其强大的技术生命力迅速被各国学者、专家所认识，并使之得以迅速发展和推广，已成为现代精密工程的重要技术支柱之一。
热误差补偿技术有哪几种？
热误差补偿技术主要分为热误差斜率补偿和热误差偏置补偿两种方式：
热误差偏置补偿又叫与位置无关的热误差补偿，是在热变形部件上安装温度传感器，检测传感器的实时温度，通过查询补偿表中对应温度的补偿值，将目标轴的机床坐标系进行偏移。用以消除该部件因热变形导致的轴向热位移，一般用于非移动部件，如主轴、动力头等发热量较大且易产生结构变形的部件上。
热误差斜率补偿又叫与位置相关的热误差补偿，在传动部件（丝杠、齿轮齿条）上安装温度传感器，测量出传动部件极限温度区间内所有温度点对应的目标点热变形量，通过统计和计算合理安排温度补偿间隔，将计算出的热误差补偿数据填入补偿表中。系统通过检测温度传感器的实时温度，查询补偿表中对应温度的补偿值，根据目标轴的实际位置相对于热膨胀零点的距离折算出补偿量输出到目标轴上。用以消除传动部件当前所在位置相对于热膨胀零点的热伸长量。
数控机床的主要误差来源有哪些？
数控机床产生误差的来源主要有：几何误差/运动误差、热误差、控制误差、力误差等，通过研究发现，所有的误差来源中热误差占比最高，达到近40%。
 

IC800BIK020 BSVM1-20i Beta i 20 amp amplifier kit

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490NAD91105 Quantum Profibus 双接头

291D-FBZ-G1 Direct Online Reversing Starte

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1492-SPM2D050 MCB Supplementary Protector 5 A

软启动器 3RW30381BB14

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150-F317FBD Encl. SMC Flex Smart Motor Controller

1732E-8X8M12DR ArmorBlock 8 Input 8 Output Combo

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193-EEGE E1 Plus 18-90 A IEC Overload Relay

20-60RS232-15M Serial Cable Yellow,1.5M

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IC647CSPC002 Proficy Cause+ for Intelligent HMI/SCADA Client Enabler - 2X CALs

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Distributed I/O 1738-IE2VM12 24VDC 2 ANALOG VOLTAGE INPUTS WITH M12 CONNECTORS

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284D-FVD4P0Z-10-CR-SB-EMI DeviceNet Variable Frequency Drive

E3S-RS30E4 透明物体检测30CM,发射式晶体管输出NPN最大80MA电源12-24VDC

1492-SPM1B005-N MCB Supplementary Protector 0.5 A

人机界面 6AV6545-0DA10-0AX0 MP370 触摸面板，256 色，12.1 英寸，800? 600

6ES73317KF024AB1

1497B-A5-M12-0-N Control Power Transformer

1606-XLS480F-3 480VAC 600VDC In 48 to 56VDC Out 480W PS

1769-IF4XOF2 CompactLogix 6 Pt A/I and A/O Module

189-AR20 MCB Accessory Auxiliary Contact

194R-HM4-NFPA1 194R Internal Operating Handle

2090-CPBM7DF-14AA04 MP-Series 4m Standard Cable

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CBL-38-MP-20 Power cable for MTR-3S80 series servo motors. 20 feet

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188-K2C080 Miniature Circuit Breaker 8 A

194L-A25-1751 25 A 194L Load Switch

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Operator Interface 2711P-RN1 SRIO NETWORK COMM MODULE. FOR PVPLUS 400/600

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IC600WD010 I/O Cable, 10 feet (3m)

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1756-IF6CIS ControlLogix 6 Point A/I Module

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IC641CTL931 Control 90-30 Programmer with Paper Documentation Library

IC647IEC005 IEC 61850 Client - 5000 points

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IC756WRE024J-28 Runtime License for Windows 1-24 Users, Per User, Japanese v2.8

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IC300DIQ722 14 AC Inputs / 10 Outputs, 120 - 160 VAC Sink or source, Relay Out, 3 amps. isolated, 2 per common

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2711P-T15C21D8S PanelView Plus 7 Standard 1500

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156-B50CA1 50 A Contactor

1746-NIO4I SLC 4 point Analog Current Comb Module

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