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PK264A2-SG3.6

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滚珠丝杠在机床行业的普遍应用，推动了加工机床行业的快速发展，但机械式传动的局限性，已无法应对日益高速化、高效化切削的发展趋势。直线电动机式就是在这种趋势的需求下产生的一种高速高效传动方式，特别是机床的高速传动发展跨上一个新台阶。德国作为世界先进机床的先驱，20世纪80年代就开始了高速铣削和车削技术的研发。1993年，德国EXCELLO公司推出了世界上第一个由直线电动机驱动的工作台HSC-240型高速加工中心，机床主轴最高速达到24 000r/min，最大进给速度为60n/min，加速度达到1g。

当进给速度为20m/min时，其轮廓精度可达0.004mm。美国的Ingersoll公司紧接着推出了HVM-800型高速加工中心，最大进给速度达到75.20m/m i n。

1996年开始，日本相继研制成功采用直线电动机的卧式加工中心、高速机床、超高速小型加工中心、超精密镜面加工机床、高速成形机床等。从此以后，直线电动机在高速数控机床的应用如雨后春笋般地迅速发展起来。近十年来，世界上各工业发达国家纷纷投入巨资，大力研究、开发成功不少直线电动机驱动的高速数控机床，并逐渐有抢占传统滚珠丝杠市场的态势。

直线电动机加工中心在国外的宝马、通用等著名汽车公司已经有成熟的应用，在国内上汽通用、东风雪铁龙、昌河铃木、海马汽车等也有整线的应用实例。本文从技术分析和应用实例上进行了直线电动机和滚珠丝杠驱动加工中心的对比。图1为Comau Urane25直线电动机高速加工中心。
传动原理分析对比滚珠杠副存任的问题如下：

（1）“旋转电动机+滚珠丝杠副”的直线驱动方式存在着多个弹性环节，当整个系统在高速运动时，会出现刚度下降，同时弹性变形使系统的阶次变高，系统的鲁棒性降低，从而使伺服性能下降。弹性变形是数控机床产生机械谐振的根源。

（2）中间传动环节的存在，增加了运动体的惯量，使得位移和速度响应变慢。

（3）间隙死区、摩擦、误差积累等因素，使进给速度和加速度受到限制。

（4）动转平稳性较差，在高速运动下噪声易发热。

（5）精度保持寿命相对短。
而直线电动机以—个运动部件实现直线运动，则具有以下优点：直接驱动中力是无接触传递的，因此无磨损，使用寿命长，维护简单；传动刚性高，推力平稳，直接驱动，弹性环节减少，系统刚性提高，传动效果高；定位精度和重复定位精度高，可达亚微米级，比伺服电动机及滚珠丝杠副传动的加速度和重复定位精度提高7～10 倍。
 

CompactLogix System 1769-IQ16F 1769 16 POINT HIGH SPEED 24VDC INPUT MODULE

Industrial Computers 6182H-12BEH6D VVCE 1250, KEY/TOUCH, EXT MEM, RIO/DH, DC

Distributed I/O 1791-N4V2 BLOCK I/O, 120V AC, 6 POINT ANALOG MODULE

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4161-3-24-.8 BCD To 7 SEG Display . 3 Digit, (.8") 24VDC. Dust Seal

HMI-CAB-A02-50X CABLE ADAPTER HAND HELD 50'

IC693CBL302 Cable, I/O Expansion, 15 Meters

QPM2D100L2P QUICKPANEL MINI MONO LCD

TGT-S000-1-0RR Target System Module

20BC8P7A0AYNACC0 PowerFlex 700 AC Drive 8.7 A 4 kW 20B

20F1ANF030JA0NNNNN PowerFlex 753 AC Packaged Drive

22B-D6P0N104 PowerFlex 40- 2.2 kW (3 HP) AC Drive

140ATI03000 Quantum TC 输入, 8通道, 类型 J,K,E,T,S,R,B

284E-FVD6P0Z-25-RR-3-DB-SB EtherNet Variable Frequency Drive

E2E-X18ME1 18mm,非屏蔽电感式,三线,常开200mA NPN 电源:10-30VDC圆M30

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电机启动器 3VU13401MH00

150-C108NBR SMC-3 108A Smart Motor Controller

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190S-GNKD3-FC45S 32-45 A Compact Comb Starter W/Ckt-Bkr

194R-PY 194R 30-60 A Disconnect Switch Handle

2090-CPBM7DF-16AF40 MP-Series 40m Cable

2090-XXTPMP-14S30 MP-Series 30 m Length Power Cable

CP2I-0WEB-0140-AZ Shielded motor power cable for B2HVis/B4HVis/A2HVis/A4HVis motors. 14 meters

GF-5650R Connecting FlashCable to Scherr Tumico DRO.

IC200UEC208 VersaMax Micro Expansion 8 point combination (4) 24VDC In, (4) Relay Output, 24VDC Power Supply (includes IC200CBL501).

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IC647PATSIMC Proficy PAT - Simca Interface: Provides The Capability To Interface Proficy Rx To Umetrics Simca P And Qp Chemometrics Software

IC693CBK001 Cable Kit for High Density I/O Modules (includes CBL327 and CBL328)

IC754ABD001 QP View Card for Data Highway Plus

IMC-306X-X-D-MODRR IMC-D Sereis, Special Order MOD=INTERCONNECT

SLC/1746 System 1746-SIM SLC 500 16-POINT DC INPUT SIMULATOR

Industrial Computers 6189-KBPEPS1 PANELMOUNT KEYBOARD AND MOUSE STAINLESS STEEL

Application-specific products 1404-M605B-000 MASTER MODULE - PQ 24V POWER SUPPLY

Operator Interface 2711-K10C9L1 PV1000 COLOR KEY, RS232 (DH485) & RS232 PRINT

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GQPH2D100S2P QUICKPANEL 6" STN HAND HELD GE LABEL

IC646MPSS99 Logic Developer - PLC Standard Unlimited Seat Site License

MTR-1350-N-D-E-0 Stepping Motor Nema34, Series Wdg

QPLCGAE0000 12.1 inch Color TFT/ GE Fanuc/ Ethernet CF CARD/ 110VAC

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20F11NC8P7JA0NNNNN PowerFlex 753 AC Packaged Drive

22-RF018-BL PowerFlex EMC Filter

2711P-RL10C2 PanelView Plus Accessory

280S-PWRM35A-M4 ArmorStart Three-Phase Power Media

C200H-CN422 编程器连接电缆,4m

1492-PDL3194 335 A Power Distribution Block

模拟量输入/输出模块 6ES7432-1HF00-0AB0 AO/8 13BIT，光隔离，U/I

变送器 3RS10101CK20

1497-B-BASX-0-N Control Circuit Transformer

1585J-M8UBJM-5 RJ45 Ethernet Media

1761-L32AWA MicroLogix 1000 32 Point Controller

188-K3C030-N Miniature Circuit Breaker 3 A

194L-E25-2503 25 A 194L Load Switch

2090-CPBM6DF-16AA25 TL-Series 25m Power and Brake Cable

2090-XXNFMP-S60 MP-Series 60 m Length Feedback Cable

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GC647PCM001 GlobalCare Complete for Proficy Change Management Server - 1 Concurrent User

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IC676CBLPBB010 IP67 Profibus Cordset - 1 Meter

IC697MEM731 Expansion RAM, 128K Bytes, CMOS, 32 Bit (Used w/78X CPUs)

IC800SSD420RS1RR 20A, 480V, S2K Servo Drive for MTR Series Motors

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Motion Control 2090-UXNPAN-16R30 CABLE,NON-FLEX, MOTOR POWER, N,R/A,16AWG,30M

CBL-38-MP-10 Power Cable, MTR-3S8x Series Servo Motors, 10 Ft.

IC640WMI910 Workstation Interface (WSI) for XT/AT, Series 90-70 Parallel/Serial

IC800SLM005N3NE25 50W, 115/230 VAC SL Servo Motor, 2.5K Quad Encoder

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280-PWRM24G-M1 ArmorConnect 3-PH Power Media drop cable

NS5-SQ00B-V1 彩色TFT LCD 分辨率：640×480点, 256色5.7英寸

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HMI-KPN-201 Keypad: 5 inch & 6 inch/ TCP Label

IC641VUG301 Logicmaster 90-30 Subscription to VersaPro Standard Edition Upgrade

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IC752WTA050 Display Station 2000 Series - 10.4" active matrix VGA (640x480), resistive touchscreen, Pentium 233MHz, 128MB RAM, 6 GB HD, PCI/ISA expansion slots, Ethernet, 300 pt ct CIMPLICITY HMI, Win NT

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20G1ALC567AN0NNNNN PowerFlex 755 AC Packaged Drive

25B-B5P0N104 PowerFlex 525 0.75kW (1Hp) AC Drive

2711R-T10T PANELVIEW 800 10.4-INCH HMI TERMINAL

6SE6420-2UD21-5AA1 1.5KW

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1790D-TN4V0 CompactBlock LDX 4 A/I Base Block

194E-A63-PE 194E Earthing-Grounding Terminal

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IC600RB753RR RPU Processor Module

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IC694MDL634 Input module 24 VDC 8 point POS/NEG logic.

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PLC-5/1771 System 1771-CX30 PLC-5 LOCAL CABLE

Distributed I/O 1797-CEC FLEX BUS CONNECTOR

Communications D5000-6.4.7 INSTALLATION AND CONFIGURATION MANUAL

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995-4-1 Thumbwheel Assembly. 4 Digit. 1 True. Dust Seal

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25-ENC-2 PowerFlex 527 Incremental Encoder

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294E-FD4P2Z-G2-3 Variable Frequency Drive

D4MC-5020 触点:1开/1闭,10A 250VAC机械寿命:1000万次 滚珠按钮式

1492-SPM3C060-N MCB Supplementary Protector 6 A

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150-FPP85B SMC Flex Repair Part

1734-OV2E POINT I/O 2 Point Digital Output Module

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193-ESM-I-60A-T E300/E200 60 Amp Sensing Module

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2090-CPWM7DF-14AF05 MP-Series 5 m Length Power Cable

2098-DSD-HV100 Ultra 3000 Servo Drive

GA646PME005 GlobalCare Assist for PCM Machine Edition Version 5 User

GP-0602NT-F4 GagePort LVDT NT (Full Bridge for Solartron)

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PLC-5/1771 System 1771-IDK CONFORMALLY COATED, ISOLATED INPUT MODULE

Distributed I/O 1790D-T8A0 DNET LDX , 120V AC, 8 INPUT BASE, TERMINAL BLOCK

Communications 1784-KTS ISA BUS PC CARD WITH RIO SCANNER

Operator Interface 2706-P22R INVIEW PANEL MOUNT DISPLAY

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4161-4-5-N4 BCD To 7 SEG Display . 4 Digit, 5VDC. NEMA 4

HMI-CCT-201 BACKLIGHT TUBE 10.5"

IC693CMM302 Communication Module, Genius (1 Kbyte) GCM+

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TRM-21006672 4 point screw terminal motor power connector for 7.2 amp 460 VAC S2K

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284E-FVD7P6Z-25-RRN-3-DB-SB-EMI-OC EtherNet Variable Frequency Drive

E2E-X10Y1 10mm,电感式,二线,常开 300mA 电源:24-240VAC圆M30

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150-C201NBR SMC-3 201A Smart Motor Controller

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1770-CD3 Data Highway 300-300 ft Length Cable

193-DNCT-BZ1 DeviceNet Door Mount Bezel Kit

194R-S1 194R Standard Length Operating Shaft

2090-CPBM7E7-08AF20 20 m Length SpeedTec Extension Cable

2090-XXTPMP-16S90 MP-Series 90 m Length Power Cable

CP5B-0WEB-0070-AZ Shielded motor power cable for B12is motor(straight connector). 7 meters

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