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2GN10XK,

2GN10XK

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编带机的工作过程和关键点说明

　　编带包装机电和气接好后,如果是热封装的话,让刀升到合适的温度,调节好载带和气源气压. 用人工或自动上上料设备把SMD元件放入载带中,马达转动把

　　载带拉到封装位置,这个位置盖带在上,载带在下,经过升温的两个刀片压在盖带和栽带上,使盖带把载带上面的SMD元件口封住,这样就达到了SMD元件封装的目的.然后收料盘把封装过的载带卷好.

　　也有的不是热封装,是用冷封.所胃冷封,就是不用加热就可以使盖带和载带粘在一块,这时候用的盖带要有粘性.封装前,载带一般要经过两个SENSOR,一个是计数用的,一个是用来做料控的.料控是要检测载带里面有没有漏放元件.如果检测到有漏放,那么编带机的马达立刻停下不转,同时刀头也要生到上面的位置.计数SENSOR一般是用光纤,也用而且要求反应速度要快,这样才不会漏计数.计数SENSOR可以数载带的边孔,也可以数成型凹槽.数边孔的话要折算回来才能是正确的SMD个数.由于普通的光纤SENSOR都上两三百块,所以有些厂商干脆用欧姆龙的凹槽式光电SENSOR,在载带边孔上装一个有齿轮,通过一个轴带动另一个齿轮,后面一个齿轮的齿用来感应凹槽式光电SENSOR.这样一来,载带前进,带动了齿轮的转动,也就能计载的边孔数.

　　编带机正常工作有三种状态,连续,寸动和放气,连续和寸动可以上料速度快慢选择.放气一般是在冷封装的时候用的,这时候要求两个刀头往下压,但压力比热封的压力小.因为盖带本身有粘性,所以只需把盖带和载带合在一起就行了.

　　上面说的是半自动编带机的基本功能,如果是全自动编带机,还要自动上料部分.进料部分一般是用步进或司服马达带一个可以转动机械手臂,手臂下面装一个吸嘴,用来把SMD元件从上料位置放到载带上面,这时要求PLC要有脉冲输出功能.进料的排料部分一般是有针对性做的.如果SMD元件是不分正反面,不分前后放置的,而且可以承受一般振动的,那就可以用振动盘来振动排料.如果是分极性而且是管装的,比如说有些IC,那就可以利用重立,使IC一个接一个排放在吸片位置.当SMD元件放一个到载带上,马达拉动载带前进一个位,这时候就要求马达有快速启动和停止的要求.通常一般带杀车的调速马达可以做到,但有时候也用步进马达.

　　如果编带机用上触摸屏的话,不但可以简化面板,而且可以根据刀头气缸的速度调节刀头在上位和下位的时间.

　　四 、V80 PLC在编带机上的应用

　　由于编带机的控制简易,对PLC的要求是性价比要高,稳定.德维森科技的V80系列中的M16DT-DC PLC早在05年就已经在编带机上运用,先后在按钮式编带机,触摸屏式编带机,全自动编带机上得到规模运用.由于V80 PLC编程方便好用,而且能带高速脉冲输出,硬件稳定,性价比高,深得广大客户的喜爱.
 

140CPS42400 Quantum 电源, 48/60 VDC, 冗余, 8A

280-PWRM22H-M2 ArmorConnect 3-PH Power Media drop cable

E3JK-T31 5m,分离式,明通，PNP晶体管输出100mA，电源:10-30VDC

1492-MCEA140 Gfep 40 A Circ Brkr, 30 Ma , 1 Pole

1492-SPM1C500 MCB Supplementary Protector 50 A

存储卡 6ES7952-1AP00-0AA0 RAM/8M

软启动器 3RW44432BC35

TIA 博途 WinCC 选件 6AV2107-0CP00-0BB0 SIMATIC WinCC Sm@rtServer for SIMATIC Panels

150-FPP85B SMC Flex Repair Part

1734-OV2E POINT I/O 2 Point Digital Output Module

1783-IMS28NAC Stratix 5410 28 Port Managed Switch

193-ESM-I-60A-T E300/E200 60 Amp Sensing Module

20-750-I1-C460D430 PowerFlex 750 Inverter Assembly Kit

2090-CPWM7DF-14AF05 MP-Series 5 m Length Power Cable

2098-DSD-HV100 Ultra 3000 Servo Drive

GA646PME005 GlobalCare Assist for PCM Machine Edition Version 5 User

GP-0602NT-F4 GagePort LVDT NT (Full Bridge for Solartron)

IC5002TAX0130 PanelPC 12 inch Standard Unit Deluxe with Windows XP and Stainless Steel Bezel

IC647HSTAE1500KM Alarm and Events Option for Historian - Standard Server 1,500,000 Points (M4 Key)

IC647SMK001 Scheduler Desktop Pro 1 user

IC693MDL731 12/24 Vdc Output, 2 Amp, Negative Logic (8 Points)

IC756HDV001E-99 DV Development - HP/UX Op Sys Addt'l User, English, Version 9.9

MSI-SDK-2-43 SDK Connections 2 Pack-43

PLC-5/1771 System 1771-IDK CONFORMALLY COATED, ISOLATED INPUT MODULE

Distributed I/O 1790D-T8A0 DNET LDX , 120V AC, 8 INPUT BASE, TERMINAL BLOCK

Communications 1784-KTS ISA BUS PC CARD WITH RIO SCANNER

Operator Interface 2706-P22R INVIEW PANEL MOUNT DISPLAY

Support 9305-RSVADSESS SUPT RENEWAL CONTRACT FOR 9305RSVADSES

Support 9515-RSEOL040R SUPT REINSTATEMENT CONTRACT FOR 9515RSEOL040ENE

EtherNet/IP Products 2711-B6C20L1 PV600 COLOR KEY&TOUCH, ENET & RS232 PRINT

RSI Software Products 9301-2SE3403FRE RSVIEW32 RUNTIME 32K WITH RSLINX (FRENCH)

RSI Software Products 9356-PRO2100U1 UPGRADE: IN-SUPT: RSSQL STD.150 TO PROF.150 TAG

Motion Control 1326AB-B530E-M2K5L MOTOR,SERVO,460V,18.0NM,3000RPM,MULTI,BRK,IP67

4161-4-5-N4 BCD To 7 SEG Display . 4 Digit, 5VDC. NEMA 4

HMI-CCT-201 BACKLIGHT TUBE 10.5"

IC693CMM302 Communication Module, Genius (1 Kbyte) GCM+

QSK3D200C2P QUICKSTART KIT 6" TFT COLOR

TRM-21006672 4 point screw terminal motor power connector for 7.2 amp 460 VAC S2K

20BC8P7A3AYYANC0 PowerFlex 700 AC Drive 8.7 A 4 kW 20B

20F1ANF142JA0NNNNN PowerFlex 753 AC Packaged Drive

22B-E4P2C104 PowerFlex 40 2.2 kW (3 Hp) AC Drive

140AMM09000 Quantum 模拟量混合模块, 4通道输入, 2通道输出

284E-FVD7P6Z-25-RRN-3-DB-SB-EMI-OC EtherNet Variable Frequency Drive

E2E-X10Y1 10mm,电感式,二线,常开 300mA 电源:24-240VAC圆M30

1492-SPM1C250 MCB Supplementary Protector 25 A

通用型变频器 6SE6 430-2UD38-8FB0 "90 KW,350 x 850 x 320"

电机启动器 3VU13402MD00

150-C201NBD SMC-3 201A Smart Motor Controller

1608P-BP050A480V3 ProDySC 50 Amp Bypass

1770-CD2 Data Highway 200-200 ft Length Cable

193-DNCT DeviceNet Configuration Terminal

194R-R9 SHAFT, SQUARE, 10MM, FOR S3 HANDLE

2090-CPBM7E7-08AF15 15 m Length SpeedTec Extension Cable

2090-XXTPMP-16S60 MP-Series 60 m Length Power Cable

CP5A-1MPB-0140-AZ Mtr Power Cable, A30 & A40 Motors, 14 M

GF-959150 Connecting FlashCable to Mitutoyo Caliper (all except 500-2xx/500-50x/ 550-22x).

IC200UEX010 14 point expansion. (8) 120VAC In, (6) 120VAC Out, 120/240VAC Power S upply. (includes IC200CBL501)

IC647ADC025 PA Dashboard Client 25 Pak

IC647PCL300 Proficy Process Systems Standard Edition 3000 I/O with CIMPLICITY

IC693CBL316 Station Manager Serial Cable for Ethernet TCP/IP

IC754ACC15GAS Gasket for 15in QuickPanel View & Contro

IMC-316P-X-D 6 amp IMC enhanced servo motor controller with Devicenet

SLC/1746 System 9399-RL50GR RSLOGIX 500 GETTING RESULTS GUIDE

Open Automation Systems 1789-STRT1PT SOFTLOGIX 5800 STARTER KIT PORTUGUESE

Application-specific products 1404-M805A-DNT MASTER MODULE-PQ DNET COM-120/240V P/S

Operator Interface 2711-K10G20 PV1000 GRAYSCALE KEY, ENET & RS232 PRINT

Support 9301-2SE3300R SUPT REINSTATEMENT CONTRACT FOR 93012SE3300

Support 9381-P2500ENS SUPT RENEWAL CONTRACT FOR 9381P2500KEN

DeviceNet Products 1790-0B16X LDX I/O, 24VDC, 16 SOURCE OUT EXPANSION, D-SHELL

RSI Software Products 9301-2SE3300JPU1 RSVIEW32 RUNTIME 300-1500 UPGRADE IN-SUPT (JP)

RSI Software Products 9358-EP60U1R UPGRADE: OUT-SUPT: RSBIZWARE EPROCEDURE 03 TO 60

Motion Control MPL-B4540F-RK22AA MOTOR,SERVO,10.2 NM,3000RPM,RSLVR,460V,11KG

Motion Control 9101-0330 CONNECTOR KIT, MOTOR BRAKE, F/H, STRAIGHT

GQPI-DEM-CV2 QUICKPANEL DEMO 10.5" VIDEO GE LABEL

IC646MRB700 Logic PC 700 Tag Runtime System

MTR-3T11-G-R-B-M-S MTR-Series Servo Motor, Resolver, Metric, 24V Brake, Seal

SFW-CCSD-6 CCS for Windows sofware version 6.0 on CD-ROM

20BC056A0AYNANC1 PowerFlex 700 AC Drive 56 A 30 kW 20B

20F11ND5P0AA0NNNNN PowerFlex 753 AC Packaged Drive

22-RF9P5-AS PowerFlex EMC Filter

140CPU11302 Quantum CPU256K,8K用户逻辑,10K寄存器,1MB和1MB+

281D-F12B-10C-RR-3FR ArmorStart Direct Online RVSG Starter

C200H-OC223 输出单元, 5点, 继电器独立接点 同上

1492-PP3 IEC Term Blck 1.5x47x40 mm Partition Plt

接口模块 6ES7461-0AA00-7AA0 用于 IM461-0 的终端连接器

变送器 3RS10301DW20

1497-D-AXSX-0-N Control Circuit Transformer

1606-XL240E Power Supply XL 240 W Power Supply

1762-IQ8 MicroLogix 8 Point Digital Input Module

188-K3C200 Miniature Circuit Breaker 20 A

194L-G3195 194L 57 mm Plastic Operating Shaft

2090-CPBM7DF-04AA09 MP-Series 9 m Length Pwr and Brake Cable

2090-XXNFTN-S N-Series to TL-Series Transition Cable

BC647PSF300 Proficy Process Systems 3000 I/O with iFIX with Global Care

GC647PME050 GlobalCare Complete for Proficy Change Management Server Machine Edition Version - 50 Concurrent Users

IC200MDL631 Input 125VDC POS/NEG logic isolated 8 point

IC646PCM001 Proficy Change Management 1 user

IC647MODEV Motion Developer for S2K Series Amplifiers/Controllers with USB Hardware key

IC676CBLPWB020 IP67 Power Cordset - 2 Meters

IC697PCM711 Programmable Coprocessor

IC800SSI104S1RR 4.3A, 115/230V, S2K Servo Controller for S-Series Motors

SoftLogix System 1789-STRT1FR SOFTLOGIX 5800 STARTER KIT FRENCH

Industrial Computers 6189-RDB7C VVCE 700, KEY/TOUCH DISPLAY MODULE

Process Control 9399-RSBEEUG RSBATCH EQUIPMENT EDITOR USER'S GUIDE

Operator Interface 2711-B5A1L2 PV550 MONO KEY&TOUCH, RIO & RS232 PRINT

Support 9303-23S0EFFR SUPPORT REINSTATEMENT CONTRACT FOR 9303-23S0EFF

Support 9371-ETBP3S SUPT RENEWAL CONTRACT FOR 9371ETBP3

ControlNet Products 2706-P42C INVIEWW MESSAGE DISPLAY. 1 OR 2 LINE

RSI Software Products 9301-2SE2500FRU1 RSVIEW32 WORKS 32K-100K UPGRADE IN-SUPT (FR)

RSI Software Products 9358-BANT60U2R UPGRADE: OUT-SUPT: RSBATCH ARCHIVER 10 TO 60

Motion Control MPL-A4530F-MK22AA MOTOR,SERVO,8.36 NM,2800RPM,MULTI,230V,8.2KG

Motion Control 2090-UXNPBMP-16S15 CABLE,460V,NON-FLEX,MOTOR POWER,MP,16 GAUGE,15M

CBL-3P-MP-30 Power Cable, MTR-3S6x-H Series Servo Motors, 30 Ft.

IC641CTL971 CIMPLICITY Control 90-70 Programmer with Paper Documentation Library

IC800SLM075N2XE25 750W, 230 VAC SL Servo Motor, Holding Brake, 2.5K Quad Encoder

OC647IPWRTSUSBSEM iPower Option - TS Base

20AE032A0AYNNNC0 PowerFlex 70 AC Drive 32 A at 30 Hp 20A

20DD077A3EYNANASE PowerFlex 700S AC Drive 77 A 60 Hp 20D

20P41AD996RA0NNN PowerFlex DC Drive 996 A

2711P-B15C4A8 PanelView Plus Terminal

280-PWRM35A-M10 ArmorConnect 10 Meter M35 Patchcord

CPM1A-10CDR-D-V1 10点主机 DC24V、6点入， 4 点继电器输出

1492-MCEA225 Miniature Circuit Breaker, 25 A

1494V-FS60 Fuse Block

软启动器 3RW44652BC36

运行版软件 6AV2104-0HA04-0AA0 SIMATIC WinCC Runtime Advanced 4096 PowerTags V14

1585J-M4HBJM-1 RJ45 Ethernet Media

1756-OA16I ControlLogix 16 Point D/O Module

188-K1B130-N Miniature Circuit Breaker 13 A

194E-FA63 194E Load switch

2090-CFBM7DD-CEAF40 40 m Length SpeedTec Flexible Cable

2090-U3BK-D4403 Ultra 3000 Breakout Board Kit

BC646MRC075 Logic PC and View Runtime 75 I/O with Proficy GlobalCare Complete

GC647ASC025 GC SDK 25 Pak

IC200ACC301 I/O filler module

IC646CSCEMK Proficy ME Logic Developer - PC for QP-Control

IC647IFPLRN00300K iFIX Plus SCADA 300 I/O Runtime (M1 Kit Part)

IC660MLA020 Label for IC660BBA020 (Qty 100)

IC697ALG230 Analog Input, Voltage/Current, 8 Channels

IC756XWC001 DV Linux Web Client Runtime, 1 User

FlexLogix System 1788-CNCR CNET LOGIX DAUGHTERCARD - REDUNDANT COAX MEDIA

GuardPLC Systems 1753-IB20XOB8 GUARDPLC DISTRIBUTED I/O - 28 I/O, GUARDPLC ENET

Process Control 1757-UPGSIFN UPGRADE MODICON PLC MODBUS QUICKBUILDER I/F

Operator Interface 2711P-T12C15B2 PV PLUS 1250, TOUCH, CNET, AC PS, EXT MEM

Support 9220-CCR SUPT REINSTATEMENT CONTRACT FOR 9220CC

Support 1784-DPS SUPPORT PLAN 1784-DP RENEWAL

Support F1785-L86BSERD FIRMWARE UPGRADE FOR 1785-L86B PLC5 PROCESSOR MODU

RSI Software Products 9301-2SE2350ITE RSVIEW32 WORKS 5K (ITALIAN)

RSI Software Products 9701-VWSS250JPU2 RSVIEW SE 100 TO 250 UPG JAPANESE

RSI Software Products 9399-WAB32LUGPT RSLINX LITE USER GUIDE (PORTUGUESE)

Motion Control 8720MC -D097-AA- 97 AMP D CHASSIS DRIVE, ENCLOSURE, LESS OPTIONS

BC646MRA150 View Runtime 150 I/O

IC300OCS991 Starter Kit includes IC300OCS033 and IC300OSW232. No simulator. Limited one per customer (HSC/PWM)

IC752WTE051 Display Station 2000 Series - 10.4" active matrix VGA (640x480) resistive touchscreen, Pentium 333MHz, 128MB RAM, 6.4 GB HD, Ethernet, 300pt count CIMPLICITY HMI, field detachable front/rear housing and Win '95

MTR-3T44-J-R-0-M-0RR Servo Motor Metric

20AC8P7A0AYYANC0 PowerFlex 70 AC Drive 8.7 A at 4 kW 20A

20DC011A3NYNACGNE PowerFlex 700S AC Drive 20D

20G1ALD710AN0NNNNN PowerFlex 755 AC Packaged Drive

25B-D030N114 PowerFlex 525 15kW (20Hp) AC Drive

2715-B10CD PanelView 5500 10.4 in. Graphic Terminal

FR-E540-7.5K 14KVA 18A 7.5KW 3相AC380V/50Hz/60Hz

1492-LAFB6 IEC Term Blck Spr Clp Fuse Blk

1494F-D60 Disconnect Switch

软启动器 3RW44346BC44

ET 200SP 6ES7155-6AU00-0BN0 IM 155-6 PN 标准型PROFINET接口模块，不含总线适配器

1585D-D4TBJM-1 Micro D-Code, QD Style Ethernet Media

1747-NP1 SLC Wall Mounting Power Supply

1794-AENT Flex EtherNet/IP Adaptor

194E-AA16E-P11 194E Load switch

2080-DNET20 Micro800 DeviceNet Scanner Plug-In

2090-CSWM1DF-14AA09 Kinetix Cable Single DSL 2090-Series

20AC2P1A3AYNAEG0 PowerFlex 70 AC Drive 20A

GC646MODEV05PK Proficy GlobalCare Complete for Motion Developer 5 Pack

HE693IBS313 Discontinued Part. Check with GE IP on migration path.

IC609EXP120RR Series One Junior Expansion 24Vdc Sk In/Rly Out,115Vac P/S

IC647HSTSC100KM Server to Server Collector for Historian - Standard Server 100000 Points (M4 Key)

IC660BBA024 Block 24/48Vdc Analog Current Source 4 Inputs / 2 Outputs

IC694MDL732 Output module 12/24 VDC 0.5 amps 8 points, positive logic.

IC756WDC009K-23 DV Development Sys VB, Java, C++, Korean, Version 2.3

MicroLogix 1500/1769 System 1769-PA4 120/240 VAC INPT. PWR SUPPLY 4A @ 5VDC, 2A @ 24VDC

PLC-5/1771 System 1771-DA ASCII I/O MODULE

Distributed I/O 1797-IE8 EX ANALOG INPUT MODULE, 16 BIT, 8 PT., S.E.

Operator Interface 2711P-K4M20D PV PLUS 400 GRAYSCALE, KEYPAD, ETHERNET, DC PS

Support 9323-MX300ENR SUPT REINSTATEMENT CONTRACT FOR 9323MX300EN

Support 9358-HSTS2200S SUPT RENEWAL CONTRACT FOR 9358HSTS2200

Support F1772-LWPSERB FIRMWARE UPGRADE FOR 1772-LWP PROCESSOR MODULE

RSI Software Products 9324-RLD300NXESE RSLOGIX 5000 STD., RSNETWORX BUNDLE, ESP

RSI Software Products 9304-WVPR300DU3 UPGRADE: IN-SUPT: WINVW 128 TO WINVW PRO RT 3000

RSI Software Products 9358-PLTM2600U4 UPGRADE: IN-SUPT: PLANTMETRICS 50 TO 200 WORKCELL

Motion Control 1756-M02AE 2-AX SERVO,ANALOG/ENC-ICP

A06B-0116-B075#0008 BM1/4000 Servo Motor, 32K Serial Encoder

IC200UAL005-24 Qty of 24, 23 point PLC, (13) 24VDC In, (1) 24VDC Out, (9) Relay Out, (2) Analog In & (1) Analog Out, 24VDC Power Supply. Battery (IC200ACC403) is required for long-term data retention & Real Time Clock

IC752BDT000RR Datapanel 240T, 240x128 LCD with CCFT backlight. 6x8 Matrix Resistive touch screen with text, bitmaps, bar graphs, real time clock.

MTR-1350-N-D-E-0RR Stepping Motor Nema34

ZA06B-0085-B503#0100 B22/2000is Servo Motor with Straight Shaft, Key, Brake and IP67 Sealing

20BD2P1A3NYNAEC1 PowerFlex 700 AC Drive 2.1 A at 1 Hp 20B

20G11TC567JN0NNNNN PowerFlex 755 AC Packaged Drive

25-MAP-FB PowerFlex 520 Frame B Adaptor Plate

140XTS00100 Quantum 40点模块端子条, IP20

FRN55F1S-4C 77 KVA 105A 55KW 3相AC380V/50Hz/60Hz

H5S-B 外形:72×72mm最小设定时间:1分?控制输出:AC250V 15A 1开2路

1492-SPM3C200-N MCB Supplementary Protector 20 A

软启动器 3RW40471BB14

数字量输入信号板 6ES7 221-3AD30-0XB0 SB 1221 DI 4 x 5 V DC，200 kHz

150-SB4NUR SMC-50 SOLID STATE MOTOR CONTROLLER 180A

1734-TB3 POINT I/O Terminal Base

1783-MX08T Stratix 8000 Copper 8 Port Exp. Module

193-ESM-SA-100 E300/E200 Screw Mounting Adapter

20-750-I1B-E395F370 PowerFlex 750 Replacement Inverter

2090-CPWM7DF-16AA02 MP-Series 2m Servo Power Cable

2098-UWCPRGM UltraWARE Programming MED Software

GA647IFCLNTSRO010 GCA iFIX iClientTS Read Only 25 PK Runtime Version

GP-0602NT-SDP16SB GagePort Digital NT 2-port input (for Solartron Digital Probes) - Sale s BOM.

IC5005TBX0010 PanelPC 15 inch Performance Unit with Windows XP

IC647HSTAE500KM Alarm and Events Option for Historian - Standard Server 500,000 Points (M4 Key)

IC647SRVSSFEFF PA SmartStart for Efficiency

IC693MDL740LT 12/24 Vdc Output, 0.5 Amp, Positive Logic (16 Points) Low Temperature Tested.

IC756HDV010J-98 DV Draw Development on HP/UX Op Sys, Japanese, Version 9.8

Pico Controllers 1760-L18BWB-EX 18 I/O PICO CONTROLLER W/RTC, 24V DC, EXPANDABLE

PLC-5/1771 System 1771-IT FAST RESPONSE INPUT MODULE, 12-24V DC, 8 INPUT

Distributed I/O 1791D-16B0X 24VDC COMPACTBLOCK I/O EXPANSION, 16 IN SINK

Communications 1784-PKTX PCI BUS CARD W/ DH+,DH485,RIO SCANNER

Operator Interface 2706-PCABLE1 INVIEW PROGRAM DOWNLOAD CABLE

Support 9701-VWMR030AR SUPT REINSTATEMENT CONTRACT FOR 9701VWMR030AENE

Support 9515-RSNHS025S SUPT RENEWAL CONTRACT FOR 9515RSNHS025ENE

EtherNet/IP Products 2711P-K4M20D PV PLUS 400 GRAYSCALE, KEYPAD, ETHERNET, DC PS

RSI Software Products 9301-2SE340ESU5R RSVIEW32 RUNTIME 5K-32K UPGRADE OUT-SUPT (ES)

RSI Software Products 9356-PRO2300U2R UPGRADE: OUT-SUPT: RSSQL STD.300 TO PROF.1500 TAG

Motion Control 1326AB-B730E-M2L MOTOR,SERVO,460V,39.0NM,3350RPM,MULTI,IP67

4162-24-+/- 2" BCD TO 7 SEG DISPLAY. 1 +/- DIGIT. 24 VDC. NEMA 12

HMI-COV-204 FRONT SHEET COVER 6"