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C8429-9212K,

C8429-9212K

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滚珠丝杠在机床行业的普遍应用，推动了加工机床行业的快速发展，但机械式传动的局限性，已无法应对日益高速化、高效化切削的发展趋势。直线电动机式就是在这种趋势的需求下产生的一种高速高效传动方式，特别是机床的高速传动发展跨上一个新台阶。德国作为世界先进机床的先驱，20世纪80年代就开始了高速铣削和车削技术的研发。1993年，德国EXCELLO公司推出了世界上第一个由直线电动机驱动的工作台HSC-240型高速加工中心，机床主轴最高速达到24 000r/min，最大进给速度为60n/min，加速度达到1g。

当进给速度为20m/min时，其轮廓精度可达0.004mm。美国的Ingersoll公司紧接着推出了HVM-800型高速加工中心，最大进给速度达到75.20m/m i n。

1996年开始，日本相继研制成功采用直线电动机的卧式加工中心、高速机床、超高速小型加工中心、超精密镜面加工机床、高速成形机床等。从此以后，直线电动机在高速数控机床的应用如雨后春笋般地迅速发展起来。近十年来，世界上各工业发达国家纷纷投入巨资，大力研究、开发成功不少直线电动机驱动的高速数控机床，并逐渐有抢占传统滚珠丝杠市场的态势。

直线电动机加工中心在国外的宝马、通用等著名汽车公司已经有成熟的应用，在国内上汽通用、东风雪铁龙、昌河铃木、海马汽车等也有整线的应用实例。本文从技术分析和应用实例上进行了直线电动机和滚珠丝杠驱动加工中心的对比。图1为Comau Urane25直线电动机高速加工中心。
传动原理分析对比滚珠杠副存任的问题如下：

（1）“旋转电动机+滚珠丝杠副”的直线驱动方式存在着多个弹性环节，当整个系统在高速运动时，会出现刚度下降，同时弹性变形使系统的阶次变高，系统的鲁棒性降低，从而使伺服性能下降。弹性变形是数控机床产生机械谐振的根源。

（2）中间传动环节的存在，增加了运动体的惯量，使得位移和速度响应变慢。

（3）间隙死区、摩擦、误差积累等因素，使进给速度和加速度受到限制。

（4）动转平稳性较差，在高速运动下噪声易发热。

（5）精度保持寿命相对短。
而直线电动机以—个运动部件实现直线运动，则具有以下优点：直接驱动中力是无接触传递的，因此无磨损，使用寿命长，维护简单；传动刚性高，推力平稳，直接驱动，弹性环节减少，系统刚性提高，传动效果高；定位精度和重复定位精度高，可达亚微米级，比伺服电动机及滚珠丝杠副传动的加速度和重复定位精度提高7～10 倍。
 

IC200MDL636 Input 48VDC POS/NEG logic (4 groups of 8) 32 points

IC646NSP000 Statistical Process Control (SPC)

IC647IFXPEMDUM iFIX for Embedded XP Medium Package (Runtime with 1500 Tags)

IC660SLA100 Red Safety Label Kit for IC660BBA100 Genius Blocks

IC695ALG112CA RX3i Isolated Analog module, conformal coated, 12 individual isolated channels are configurable for voltage and current. Requires high capacity terminal block IC694TBB032 or IC694TBS032.

IC754VSF15CTD 15 inch TFT QuickPanel View/ Fully Loaded/ 24VDC

MicroLogix 1200 System 1762-IQ8 8 POINT 24 VDC SINK/SOURCE INPUT MODULE

SLC/1746 System 1747-L542 SLC 5/04 CONTROLLER, 32K MEMORY

Industrial Computers 6181P-12NPXPH VERSAVIEW INTEGRATED DISPLAY COMPUTER 12-INCH TFT

Application-specific products 9358-PBANT03ENE RSBATCH NT FOR PROCESSLOGIX ARCHIVER 03 UNITS

Operator Interface 2711-B5A9L3 PV550 MONO KEY&TOUCH, DH+ & RS232 PRINT

Support 9303-4DTS01ENR SUPT REINSTATEMENT CONTRACT FOR 93034DTS01ENE

Support 9393-RSCOMP500R SUPT REINSTATEMENT CONTRACT FOR 9393COMP500

ControlNet Products 2711-K6C15 PV600 COLOR KEY, CNET & RS232 PRINT

RSI Software Products 9301-2SE2500PTE RSVIEW32 WORKS 100K (PORTUGUESE)

RSI Software Products 9358-BEPB10ENE RSBIZWARE BATCH AND EPROCEDURE BUNDLE 10 UNITS

Motion Control MPL-A4540C-MJ24AA MOTOR,SERVO,10.2 NM,1500RPM,MULTI,230V,BRK,13KG

Motion Control 2090-XXNFMP-S30 CABLE,NON-FLEX,MOTOR FEEDBACK,MP/1326AB,30M

CBL-T7-MB-20 Power/Brake Cable, MTR-3T1x & MTR-3T2x Series Servo Motors, 20 Ft.

IC641PCC016 Toolkit, Function Block, C

IC800SSD107RS1 7.2A, 115/230V, S2K Servo Drive for MTR Series Motors

PR-PAT-BRK01 Proficy PAT - Driver For Bruker Ftir Spectrometers

20B-VECTB-C0 PowerFlex 700 Vector Control Cassette

20DD5P0A3EYNAEAUE PowerFlex 700S AC Drive 5 A at 3 Hp 20D

20YD460A0ANNANA0 PowerFlex 700 AFE Active Front End

2711P-B7C4A8 PanelView Plus Terminal

280-PWRM35C-M2 ArmorStart Three-Phase Power Media

CPM1-CIF01 外设口 RS232 适配器

1492-MR8X12 IEC 8 x 12 mm Marker Card

1495-N25 Auxiliary Contact Adapter Kit

行程开关 3SE53120SB13

运行版软件 6AV2105-0KA04-0AA0 SIMATIC WinCC Runtime 专业版 8192 PowerTags V14

1585J-M4TBJM-4 RJ45 Ethernet Media

1756-OF6VI ControlLogix 6 Pt Iso A/O Voltage Module

188-K1C030-N Miniature Circuit Breaker 3 A

194E-GA20E-PD10-TN 194E Load switch

2090-CFBM7DF-CEAA03 MP-Series 3m Servo Feedback Cable

2090-UXCK-D09 Ultra Series Connector Kit

BC646PCN100 OP Operator Console Runtime S/W Ultd I/O w/GC

GC647DMS005 GC DataMart 5 PA Connections

IC200ALG263 Analog input 15 bit voltage 15 channel

IC646IFCLNTCRO025C iFIX iClient Read Only 25 PK Keyless (M1Component Part)

IC647IFPRDV00075C iFIX Profsnl SCADA 75 I/O Development (M1Component Part)

IC660MLS100 Label for IC660BBS100 (Qty 100)

IC697BEM741 Sell to Alstom only. FIP Bus Controllerfor 9070

IC800BIDK020 Dual Beta i-Series amplifier, 20/20 amp, 200VAC

ControlLogix/1756 System 1756-L55M22 LOGIX5555 PROCESSOR WITH 750KBYTE NV MEMORY

Industrial Computers 6182H-7BEH6D VVCE 700, KEY/TOUCH, EXT MEM, RIO/DH, DC

Process Control 1757-PROCESSLINX PROCESSLINX OPC SERVER TO OPC SERVER COMM SOFTWARE

Operator Interface 2711P-K15C15B1 PV PLUS 1500, KEYPAD, CNET, AC PS, STD MEM

Support 9240-WIN16RTS SUPT RENEWAL CONTRACT FOR 9240WIN16RT

Support 6723-PCSR SUPPORT REINSTATEMENT CONTRACT FOR 6723-PCS

Support F5130-RM1 FIRMWARE UPGRADE FOR 5130-RM1 PLC5250 PROCESSOR MO

RSI Software Products 9301-2SE2350ZHU1 RSVIEW32 WORKS 150-5K UPGRADE IN-SUPT (ZH)

RSI Software Products 9351-ICDOC INTERCHANGE DOCUMENTATION SET (RELEASE 6.0)

RSI Software Products 9399-WHEELUG RSWHEEL USERS GUIDE

Motion Control 8720MC-RPS190BS SLAVE 460V 190AMP RPS

BC646MRE075 Logic PC & View Runtime (HRT) 75 I/O

IC300RTD100 4 channel RTD Inputs (Pt-100, Pt-200, Pt-500, Pt-1000), 18 bit

IC754VKI10MTD Starter Kit - 10" Monochrome QuickPanel View Intermediate, Touch, 24VDC

MTR-3T57-H-R-0-M-0 MTR series metric servo motor with resolver

20AD-DB1-C PowerFlex 70 Resistor Kit

20DC037A0EYNANANK PowerFlex 700S AC Drive 20D

20G1ANC260AN0NNNNN PowerFlex 755 AC Packaged Drive

25B-V4P8N104 PowerFlex 525 0.75kW (1Hp) AC Drive

280-M22M-M1 ArmorConnect M22 Male Receptacle

FR-F740-15K 22.1KVA 29A 15KW 3相AC380V/50Hz/60Hz

1492-LG4 IEC Term Blck 6.1x62x35.7mm Spr Clp

1494G-BF3J6-421 NEMA 1494G Enclosed Disconnect

软启动器 3RW44366BC34

ET 200SP 6ES7132-6BF00-0CA0 DO 8x24VDC/0,5A 高性能型，基座单元类型 A0

1585D-E4UBDE-25 Micro D-Code, QD Style Ethernet Media

1753-OB16 GuardPLC Digital Output Module

1794-IE8 Flex 8 Point Analog Input Module

194E-AA63 194E Load switch

2080-LC30-24QWB Micro830 24 I/O Controller

2090-CSWM1DF-18AA06 Kinetix Cable Single DSL 2090-Series

20AC3P5A3AYNNEG0 PowerFlex 70 AC Drive 20A

GC646MPTS99 Proficy GlobalCare Complete GE Compare

HE693RTD660 6 channel RTD input module for Series 90-30 with 700VDC bus-isolation and 0.05C resolution.

IC610MDL104RR 24Vdc Sink In, Relay Out (4 In/4 Out)

IC647HSTSC75KM Server to Server Collector for Historian - Standard Server 75000 Points (M4 Key)

IC660BBD022 Block 24Vdc Source I/O 16 Circuits, 2/3 Wire Sensor Compatible

IC694PWR330CA Conformal Coated Power Supply 120/240VAC 125VDC, added capacity.

IC756WDN009J-22 DV Development Sys VB, Java, C++, C, Japanese, Version 2.2

MicroLogix 1500/1769 System 1769-RTBN18 REPLACEMENT 18 PIN NEMA TERMINAL BLOCK (1 PER KIT)

PLC-5/1771 System 1771-P6R POWER SUPPLY,REDUNDANT,SLOT,8A,220V AC

Distributed I/O 1798-IE4 FLEXARMOR 4 CHANNEL ANALOG INPUT MODULE

Operator Interface 2711P-B6M8A PV PLUS 600 GRAYSCALE, KEY/TOUCH, DH+, AC PS

Support 9323-PA2SS SUPT RENEWAL CONTRACT FOR 9323PA2S

Support 9358-PB60R SUPT REINSTATEMENT CONTRACT FOR 9358PB60ENE

Support F1772-SD FIRMWARE UPGRADE FOR 1772-SD PLC2 PROCESSOR MODULE

RSI Software Products 9324-RLD6U7PTE RSLOGIX 5000 FULL TO PRO UPGRADE, PORTUGUESE

RSI Software Products 9305-RSVADFVCFRE RSVIEW32 ACTIVE DISPLAY FLOAT. VIEW CLNT (FRENCH)

RSI Software Products 9301-PCI2000ETHP APPLICOM PCI2000ETH ADDITIONAL PROTOCOL

Motion Control 2094-BNCON-1 460V CONVERTER CONNECTORS UP TO 15KW

A06B-6050-K115 Connector Kit, B2, B6 and A6 Motor Encoder

IC200UEX009 14 point expansion. (8) 120VAC In, (6) Relay Out (2 at 10 amp and 4 at 2 amp), 120/240VAC Power Supply. (includes IC200CBL501)

IC752CBT053RR Datapanel 320T CB (Color Base) with Advanced software: 320x240 1/4 VGA Passive Color with 80386SX/40 PC processor. Analog touch screen with text, bitmaps, bar graphs, real time clock. With Real Time Trends & Host Communications.

MTR-1N41-G-N-A-E-0 MTR series NEMA 42 stepping motor with parallel winding connection and encoder

ZA06B-0128-B675#7008 A6/3000 servo motor with brake and 64k serial encoder

20BD5P0A3AYNACC1 PowerFlex 700 AC Drive 5 A at 3 Hp 20B

20G14NC085AA0NNNNN PowerFlex 755 AC Packaged Drive

25-PM1-E012 PowerFlex 520 7.5kW (10Hp) Power Module

771BSS47201 Quantum CONCEPT M 版注册服务

FRN3.7E1S-2J 6.4KVA 17A 3.7KW 3相AC220V/50Hz/60Hz

TM172PDG28R

1492-SPM3D050 MCB Supplementary Protector 5 A

软启动器 3RW40281BB04

SIMATIC HMI 系列面板 6AV2123-2GB03-0AX0 KTP700 Basic PN 7 寸触摸 + 按键

150-SD3NUR SMC-50 SOLID STATE MOTOR CONTROLLER 520A

1738-AENT ArmorPoint Ethernet Adaptor

1783-ZMS24TA ArmorStratix 5700 24 port managed switch

193-KA25 0.16-.25 A IEC Bimetallic Overload Relay

20-750-NEMA1-F7 PowerFlex 750 Frame 7 Conduit Box Kit

2090-CPWM7DF-16AF15 MP-Series 15m Length Power Cable

20AB022C3AYNANC0 PowerFlex 70 AC Drive 22 A at 7.5 Hp 20A

GA647IFPLDV00075 GCA iFIX Plus SCADA 75 I/O Dev

GP647IFCLNTCRO001 GCP iFIX iClient Read Only 5 PK Keyless Runtime Version

IC600BF811RR 5VTTL/10-50Vdc Input Module

IC647HSTCC30KM Calculation Collector for Historian - Standard Server 30000 Points (M4 Key)

IC647TBPC TBP:Texas Instrument Transparent Byte Protocol

IC693MDL930 Relay Output, Isolated, 4 Amp (8 Points)

IC756LDV001E-98 DV Development - Intel/Linux RedHat Addt'l User, English, Version 9.8

Pico Controllers 1760-CBL-INT300 INTRA-CBL 100M NONTERM

PLC-5/1771 System 1771-OGD TTL OUTPUT MODULE

Distributed I/O 1791-16BC BLOCK I/O, 24V DC, 32 POINT MODULE

Communications 1786-TNCJI4 CONTROLNET TNC COAXIAL CONN - ISOL JACK TO JACK

Operator Interface 2707-MVMNT MICROVIEW HAND-HELD PANEL MOUNT ADAPTER

Support 9701-VWSS100AS SUPT RENEWAL CONTRACT FOR 9701VWSS100AENE

Support 9324-RL0100PTR SUPT REINSTATEMENT CONTRACT FOR 9324RL0100PT

EtherNet/IP Products 1738-AENT ETHERNET ADAPTER

RSI Software Products 9301-2SE340ZHU3R RSVIEW32 RUNTIME 150-32K UPGRADE OUT-SUPT (ZH)

RSI Software Products 9356-PRO2450U2 UPGRADE: IN-SUPT: RSSQL STD.300 TO PROF.32000 TAG

Motion Control F-6100-R-H00AA BRUSHLESS MOTOR/ENCODER

4363-T 4363 WITH RS-232 OUTPUT

IC200ACC450 Simulator for VersaMax Nano. 6 Inputs

IC693MDL230LT 120 Vac Isolated Input (8 Points) (LT)

TRM-21006664 Connector, 7 Point 4.3/5/7.2 Amp S2K Extended Digital I/O (S1 Modules)

VMEM-FETN FOCAS1 Ethernet connection license for VisualMEM. Requires FOCAS1 Eth ernet hardware for CNC available from GE Fanuc

20BD022A0AYNANB0 PowerFlex 700 AC Drive 22 A at 15 Hp 20B

20G11FC030JA0NNNNN PowerFlex 755 AC Packaged Drive

22C-D017F103 PowerFlex 400 7.5 kW (10 Hp) AC Drive

140CRA93100C Quantum RIO 站适配器, S908 RIO, 单电缆, CC

285-BRC25-M1D Source Brake Patchcord Cable, 1M, M25

H7CR-AV 电源:AC100-240V, 0-999999次,

1492-SPM1D160-N MCB Supplementary Protector 16 A

通用型变频器 6SE6 440-2UD33-0EB1 "30 KW,275 x 650 x 245"

电机启动器 3VU13401TD00

150-C60NBR SMC-3 60A Smart Motor Controller

1692-ZG4444 24 V DC Electronic Circuit Protection

1771-IFE Analog Input Module

193-EC3DE E3 Plus 9-45 A Overload Relay

198-N1 IEC Closing Enclosure Accessory

2090-CPWM4DF-10AF30 MP-Series 30 m Length Power Cable

2094-ANINV-2 Kinetix 6000 Connector Set

DEMOCD00001 Proficy iFIX DEMO CD

GFK-0644 Series 90-70 I/O Link Interface Module User's Manual

IC200UEX826 VersaMax Micro 4 channel Thermocouple/mV input and 2 channels of analog output expansion module. Supports Type K,J,E,S,T,B,N,-/+50mV,-/+100mV inputs, 12bit resolution inputs and 0 to 10VDC or 0 to 20mA outputs. Power source required for expansion mo

IC647AQC050 PA Quality Client 50 Pak

IC647PME003 Proficy Change Management Server Machine Edition Version - 3 Concurrent Users

IC693CMM302 Communication Module, Genius (1 Kbyte) GCM+ (no datagram support)

IC754UPGRD10VLOAD QP View Loaded OS Upgrade Qty-10

MSI-ACQUIDATA I/F Acquidata Testream Interface

SLC/1746 System 1747-OS401 SLC 5/04 UPGRADE KIT

Distributed I/O 1734-IB2 24V DC 2 CHANNEL SINK INPUT MODULE

Application-specific products 1803-EEM10 EEM,16 PULSES, 24V DC

Operator Interface 2711-T10G16 PV1000 GRAYSCALE TOUCH, DF1 & RS232 PRINT

Support 9301-2SE3500ZHS SUPT RENEWAL CONTRACT FOR 93012SE3500ZH

Support 9381-POCXENR SUPT REINSTATEMENT CONTRACT FOR 9381POCXEN

DeviceNet Products 1790D-TN0C2 DNET LDX, 2 OUTPUT ANALOG CURRENT BSE, TERM BLOCK

RSI Software Products 9301-2SE330PTU1R RSVIEW32 RUNTIME 300-1500 UPGRADE OUT-SUPT (PT)

RSI Software Products 9358-PBNTK03ENE RSBATCH NT FOR PROCESSLOGIX BACK-UP KEY 03 UNITS

Motion Control MPL-B660F-SJ24AA MOTOR,SERVO,48.0NM,3000RPM,SINGL,460V,BRK

Miscellaneous CRLP-S0503 LOGICPWRSUPPLY(5V,+-12V)

GUS Greyline Universal Software

IC646NSL900 CIMPLICITY SQL Processor License

OIP-DSP1-C Opeartor Interface Panel

ST-2328 STXi output module 8 points, Positive Logic, 24VDC/ 0.5A

20BC085A3AYNADC0 PowerFlex 700 AC Drive 85 A 45 kW 20B

20F14NC140AA0NNNNN PowerFlex 753 AC Packaged Drive

22A-A8P0N114 PowerFlex 4- 1.5 kW (2 HP) AC Drive

TSXMFPP002M Quantum Unity V2 PCMCIA存储扩展卡，程序存储2x1024K（Flash）

284-PWRM22A-M10 ArmorConnect 3PH Pwr Media Shld Mtr Cbl

CJ1M-CPU13 CPU单元I/O点数640，20K程序容量，最多一个扩展机架。

1492-RCDA4D25 Residual Current Device 25 A

6ES7195-7HC00-0XA0 安装一个 80mm 宽的 I/O 模板，热插拔

变送器 3RS11 42-2GD80

1497-K-M4-0-N Control Circuit Transformer

1606-XLE480EP-D XLE 20 Amp Power Supply

1763-NC01 MicroLogix Cable

188-K3D320-N Miniature Circuit Breaker 32 A

194L-HE4E-175 194L Control and Load Switch Actuator

2090-CPBM7DF-08AA90 MP-Series 90m Power and Brake Cable

2090-XXNPMF-16S01 Kinetix Drives 1m Standard Cable

BC647TRT935 "CIMPLICITY HMI Server 35,000 I/O Runtime System with Proficy GlobalCare"

GC647PSF050 Global Care for Proficy Process Systems 250 I/O with CIMPLICITY

IC200NAL211-24 Qty 24, 10 point PLC, (6) 24VDC in, (4) Relay Out, (1) Analog Input (0 -10VDC, 8 bit), 24VDC Power Supply

IC646PPA374 PA-30 with 374 CPU - AC

IC647NAC003 CIMPLICITY Alarm Cast Enterprise Version

IC687RCM711 Half Slot Redundant Communications Module for HSB Systems

IC697VDD100 Discontinued. Replacement is Embedded VME-1182A-020000. Contact GE Embedded for more details.

IC800SSI420RD2RR 20A, 480V, DeviceNet S2K Servo Controller for MTR Series Motors

SLC/1746 System 1747-SCNR CONTROLNET SCANNER FOR SLC PLATFORM

Industrial Computers 6181P-15NSXPH VERSAVIEW INTEGRATED DISPLAY COMPUTER 15-INCH TFT

Application-specific products 9358-PBEPB30ENE RSBIZWARE BATCH & EPROCEDURE BNDLE PLX 30 UNITS

Operator Interface 2711-K5A16 PV550 MONOCHROME KEY, DF1 & RS232 PRINT

Support 6171-PCSR SUPT REINSTATEMENT CONTRACT FOR 6171PCS

Support 9393-RSTLX5KS SUPT RENEWAL CONTRACT FOR 9393RSTLX5K, PLX5K

ControlNet Products 2711P-K10C15B2 PV PLUS 1000, KEYPAD, CNET, AC PS, EXT MEM

RSI Software Products 9301-2SE2500U4R UPGRADE: OUT-SUPT: RSVIEW32 WORKS 150 TO 100K

RSI Software Products 9358-BEPB60U3 UPGRADE: IN-SUPT: RSBW BATCH & EPROCEDURE 30 TO 60

Motion Control MPL-A4540F-MK22AA MOTOR,SERVO,10.2 NM,3000RPM,MULTI,230V,9.5KG

Motion Control 2090-XXNFY-S25 CABLE,NON-FLEX,MOTOR FEEDBACK,Y,25M

GABI3D200C2P/AD QUICKPANEL 10.5" TFT W/AB DH+ 24VDC GE LABEL

IC641SWC306 LM 90-30/20/Micro Serial Software, 3.5"/5.25" disks + CD-ROM docs.

IC800SSI104S1 4.3 Amp S2K Series Servo Amplifier/Controller, 115/230 VAC

PSPC-ADMIN Prof Shop Floor SPC Admin 1 User

20BB042A0AYNBNC0 PowerFlex 700 AC Drive 42 A at 15 Hp 20B

20DE017A0EYNANASE PowerFlex 700S AC Drive 20D

2198-BARCON-100DC100 Kinetix 5700 100mm Control Bus Bar Kit

2711P-K15C4A8 PanelView Plus Terminal

280-PWRM35D-M14 ArmorStart Three-Phase Power Media

CPM2A-60CDR-A 60点主机 AC100-220V 36点入24点继电器输出 自带RS232C口

1492-MS5X9H31-40 Connection Products

1495-N73 1-1/4 in. Hub

行程开关 3SE53120SJ11

运行版软件 6AV2105-0TA14-0AA0 SIMATIC WinCC Runtime 专业版 262144 PowerTags ASIA V14

1585J-M4UBJM-20 RJ45 Ethernet Media

1756-OX8I ControlLogix 8 Pt Digital Relay Module

188-K1C200-N Miniature Circuit Breaker 20 A