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PLCopen库的应用举例
例1:印刷机的控制开发
对于印刷机械而言,其核心在于印刷套色,基于PLCopen的库,我们可以通过图中的功能块RegMarkCapture001来进行色标的抓取,通过RegMarkCacl001进行色标偏差的计算和解耦算法,并通过Offset进行相位偏移的控制输出,这三个功能块可以实现对印刷的套色计算和控制,结合速度控制模块、扭矩控制实现对张力控制的计算。
除了应用于凹版印刷机的套色控制,PLCopen在柔版、商业轮转机等高性能卷筒纸印刷领域也得到了广泛应用,大大降低了开发周期。
例2:PLCopen库在旋盖控制中的应用
在啤酒饮料灌装系统中,如何实现更高效且高品质的旋盖控制,即可借助于PLCopen的库:
对于旋盖而言,角度控制MC_MoveAdditive可以提高速度,它可以确保旋盖过程以极大的速度进行,但是,却不能保障每个旋盖动作的扭矩控制质量,通过TorqueControl模块,可以确保每个瓶盖的相同力矩,确保旋盖质量的一致性,但是,TorqueControl却会降低效率,因为不能过高的速度,否则会将瓶子损坏。
因此,通过MC_MoveAdditive和MC_BR_TorqueControl的混合使用可以确保高品质同时高速的旋盖控制。
例3:PLCopen Safety安全库的应用
仍然以啤酒饮料灌装设备来看,对于高速运转的机器,必须考虑人身的安全以及设备的运行安全,尤其是对连续生产的智能产线而言,其由吹瓶、清洗、灌装、旋盖、贴标、膜包等一系列流程构成,如果某个单元出现安全动作,则整个生产线将因此停滞,带来巨大的潜在浪费,而SLS和STO可以解决这一问题,通过PLCopen Safety库设计,我们可以实现两个安全功能来确保生产效率与安全的平衡。
1. SLS降低产线速度,低速运行的机器将会带给人身风险的极大下降,通常在人员进入机器的安全区则速度下降,如从10m/S的线速度下降到0.5m/S,则会大幅度降低传动设备对人身的潜在伤害,而同时产线并不会因此停止带来再开机的成本以及在制品的浪费。
2. STO,通过伺服驱动的待机状态,在人员进入工作区,仅切断力矩输出,而不切断电源,确保机器处于安全状态,在人员离开后,重新启动工作,从当前位置继续。
此两者均是基于生产效率与安全的平衡设计,可以通过PLCopen的Safety库软件设计来实现
CB1N-1WPM-0140-AZ Brake cable Alpha and Beta series motor s. 14 meters (replaces 44C742238-004 cable)
GFK-1885 ViewStation CE II ControlStation CE II Hardware User's Guide
IC200ALG326 Analog Output, 13 Bit Current, 8 Channel
IC646MPS101 Logic Developer PLC Standard with Programming Cable
IC647MGP001 Plant Applications Maintenance Gateway Adapter
IC693BEM321 I/O Link Interface Module (Master)
IC756SDV000J-98 DV Development - Solaris Op Sys, Japanese, Version 9.8
MSI-EFF-UNL Unltd Site Clients - Efficiency Mgmt
FlexLogix System 1794-TBN NEMA TERMINAL BASE
GuardPLC Systems 1753-L32BBBP8A GUARDPLC 1800 - SAFETY PLC W/ PROFIBUS, 32 I/O
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Motion Control 8720MC -D065-AA- 65 AMP C CHASSIS DRIVE, ENCLOSURE, LESS OPTIONS
BC646MQPS99 Machine Edition View for Quick Panel, Unlimited Site License
IC300OCS390 OCS350 DEMO KIT WITH CASE
IC752WTD853 Display Station 2000 Series - 18.1" active matrix SXGA (1280x1024) resistive touch screen, Pentium 350 MHz, 128 MB RAM, 6.4 GB HD, expansion slots, Ethernet, with unlimited point count CIMPLICITY HMI R&D and Win 95
MTR-3T44-H-R-0-M-0RR Servo Motor Metric
20AC8P7A0AYNANC0 PowerFlex 70 AC Drive 8.7 A at 4 kW 20A
20DC011A0EYYANANE PowerFlex 700S AC Drive 20D
20G1ALD485AN0NNNNN PowerFlex 755 AC Packaged Drive
25B-D017N114 PowerFlex 525 7.5kW (10Hp) AC Drive
2711T-JBIP20DC MobileView Accessory, Junction Box
FR-E540-1.5K 3.2 KVA 4A 1.5 KW 3相AC380V/50Hz/60Hz
TK-E6*-C 热保护开关 45-65A 53-80A 65-95A 85-125A 110-160A
cDAQ-9133
PCA-6176
艾讯科技 AX5216
Digium TE410P-Quad T1/E1
IPC-610H
COSMO ATPG-46
PSA300R
1492-SPM1D200 MCB Supplementary Protector 20 A
通用型变频器 6SE6 440-2UD33-7EB1 "37 KW,275 x 650 x 245"
20AC2P1A0AYNANC1 PowerFlex 70 AC Drive 20A
GC646MFL001 FANUC Ladder III-C with Proficy GlobalCare Complete
HE693HHP232 Hand Held Programmer Emulation Software (and hardware)
IC600YR560RR 19 inch I/O Rack with High Capacity P/S/ 115-230Vac (11 Slots)
IC647HSTMK035 Historian Media Kit v3.5
IC660BBA021 Block 24/48Vdc RTD Input 6 Channels
IC694MDL655CA Conformal Coated Input module 24 VDC POS/NEG logic 32 points. 1msec filter. Interface is a Fujitsu connector.
IC756WDC009J-23 DV Development Sys VB, Java, C++, Japanese, Version 2.3
MicroLogix 1500/1769 System 1761-NET-AIC AIC+ ADVANCED INTERFACE CONVERTER
PLC-5/1771 System 1784-PCM6 1784-PCMK DH+COMMUNICATION CABLE(8 PIN DIN)
Distributed I/O 1797-TPYS CONTROLNET EX Y-TAP STRAIGHT
Communications D9240-6.5.2 DEVICENET SLAVE DEVEL. TOOL SOFTWRE USER MANUAL
Support 9321-L5250S SUPT RENEWAL CONTRACT FOR 9321L5250
Support 9358-HSTCLTENR SUPT REINSTATEMENT CONTRACT FOR 9358HSTCLTEN
Support F1772-LS FIRMWARE UPGRADE FOR 1772-LS PLC2 PROCESSOR MODULE
RSI Software Products 9324-RLD300ESE RSLOGIX 5000 STANDARD, ESP
RSI Software Products 9304-WVPR300D WINTELLIGENT VIEW PRO RUNTIME
RSI Software Products 9358-PLTM2600U1R UPGRADE: OUT-SUPT: PLANTMETRICS 5 TO 200 WORKCELL
Motion Control 8720SM-075-S6SAS4 75 KW/137 AMP, 750 VDC, MOTOR WITH SNS60,+MPL
A06B-003-B075#7008 B3/3000 Servo Motor, 32K Serial Encoder
IC200UAA003-24 Qty of 24, 14 point PLC, (8) 120VAC In, (6) 120VAC Out, 120V/240VAC Power Supply